LI Meng, LI Zhi-hui, MIAO Ying-gang
To evaluate the anti-high overload performance of HTPB propellant over a wide temperature range, based on one-dimensional elastic stress wave propagation and loading theory, the test system for high overload loading of propellant charge was developed, the theoretical design of overload amplitude and pulse width of propellant charge strip sample under the single pulse loading was realized. In addition, the waveform shaping technology was combined to achieve accurate control of high overload stress wave, and the high and low temperature control systems were coupled to realize the wide temperature range axial high overload test condition of propellant. A series of high-overload experiments with different loading pulse widths(100, 200, 300μs)of propellant samples at 12000g and 16000 g overload amplitude under high and low temperature(-50, -20, 0, 25 and 70℃)were investigated. Based on the genetic integral form viscoelastic constitutive model, the finite element analysis of the high overload test process was carried out. Combined with μCT test and finite element analysis, the variation of damage response characteristics of propellant samples with overload amplitude, pulse width, temperature under complex and high overload loading were studied. The results show that under high overload conditions, with the same overload amplitude and pulse width, the stress level increases as the temperature decreases; under the same overload amplitude and temperature conditions, the stress level increases as the pulse width increases. The stress distribution of the propellant samples at high and low temperatures show a relatively consistent pattern, with the maximum stress occurring near the end of the load climbing section and stress concentration at the bottom of the propellant grain. By taking the compressive strength varying with strain rate and temperature as the strength criterion and through the coupled analysis of the stress field, strain rate field and temperature, the structural integrity of the propellant column can be guaranteed under five different temperatures and three different pulse widths under 16000g overload. Meanwhile, the increase of temperature would inhibit the formation of damage characteristics, while the increase of pulse width under loading would promote the formation of damage characteristics.